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COMPOSITE HOSE


Composite Hose


Hose Construction

Inner Wire

  • Galvanized carbon steel
  • Polypropylene-coated steel
  • 316 stainless steel
  • Aluminum

Lining

  • Polypropylene
  • PTFE
  • Hostaflon
  • Nylon

Layers

  • Polypropylene fabrics
  • Polypropylene films
  • Polypropylene tubes
  • Nylon fabric/tubes
  • Fire-resistant layers

Outer Cover

  • PVC-coated nylon
  • PVC-coated polyester
  • Protective sleeves available

Outer Wire

  • Galvanized carbon steel
  • 316 stainless steel
  • Aluminum

Chemical Hose - Polypropylene


Construction

These hoses are manufactured from polypropylene fabric, film and tubes. In addition the hoses have a weatherproof and abrasion-resistant outer cover. This hose is available with a variety of inner and outer wire configurations.

Polypropylene hose makes an ideal choice for general purpose chemical and fuel service in truck and rail car transfer and in-plant processing. These hoses are suitable for full vacuum and 250 psi discharge service from -20ºF to +212ºF depending on product.


Handling

Do not turn the composite hose coupling in the body of the hose when threading on additional couplings. The composite hose coupling should be held securely so that it does not turn. Turning the composite hose coupling could damage the integrity of the sealing components and lead to failure.

Polypropylene-Lined Medium Duty

Type 3081 (Lightweight PG) / Dark Blue Cover / No Stripe has Polypropylene-coated carbon steel inner wire / Galvanized carbon steel outer wire. (Maximum hose length 65 ft.).

Polypropylene-Lined Heavy Duty

Type 3091 (PG) / Light Gray Cover / No Stripe has Polypropylene-coated steel inner wire / Galvanized carbon steel outer wire. (Maximum hose length 65 ft.).
 
Type 3094 (PS) / Dark Gray Cover / White Stripe has Polypropylene-coated carbon steel inner wire / 316 stainless steel outer wire. (Maximum hose length 65 ft.).

Polypropylene-Lined Heavy Duty

Type 4091 (SG) / Dark Blue Cover / White Stripe has 316 stainless steel inner wire / Galvanized carbon steel outer wire. (Maximum hose length 65 ft.).
 
Type 4094 (SS) / Dark Gray Cover / Yellow Stripe has 316 stainless steel inner wire / 316 stainless steel outer wire. (Maximum hose length 65 ft.).
Type 3081
IDWP-PSIWt. /C FtBend Rad.
22001405
32001707
415021010
Type 3091 / 3094
IDWP-PSIWt. /C FtBend Rad.
1250905
1-1/42501006
1-1/22501106
22501407
2-1/22501808
32502109
420025011
Type 4091 / 4094
IDWP-PSIWt. /C FtBend Rad.
1250905
1-1/22501006
22501407
32502109
420025011

Chemical Hose - PTFE


Duties

Willcox PTFE (Polytetrafluorethylene) hoses are designed for the very searching solvents and chemicals now in use, e.g. Butyl Acetate, Molten Sulphur, Perchlorethylene, Trichlorethylene, Isopropyl Acetate, Methyl Isobutyl Ketone, Phthalic Anhydride, Nitric Acid, Sulphuric Acid, etc. These hoses are manufactured in four distinct types, therefore selection of the correct hose is dependent on the product being conveyed. Special care should also be taken with regard to the chemical resistance of the internal wire and the temperature of the product being conveyed.
 
Temperature Range: Type 4121 & 4124: -20ºF to +212ºF / Type 4131 & 4134: -20ºF to +320ºF
 
Standard: Types 4121, 4124, 4131, and 4134 all conform to BS 5842:1980
 
Standard Length: Maximum length of 65 ft.

Construction

These hoses are manufactured with the extensive use of PTFE material. They have a PTFE lining supported with layers of chemically resistant film and tubes. In addition they are manufactured with a weatherproof and abrasion resistant outer cover, reinforced with internal and external spiral wires.

PTFE-Lined Type 3

Type 4121 / Light Blue Cover / No Stripe has 316 stainless steel wire in the bore and galvanized carbon steel wire externally.
 
Type 4124 / Light Blue Cover / Yellow Stripe has 316 stainless steel wire in the bore and 316 stainless steel wire externally.

PTFE-Lined Type 4

Type 4131 / Orange Cover / No Stripe has 316 stainless steel wire in the bore and galvanized carbon steel wire externally. The body is built up with silica-based yarn for temperatures up to 320ºF.
 
Type 4134 / Orange Cover / Yellow Stripe has 316 stainless steel wire in the bore, 316 stainless steel wire externally, but body is built as Type 4131.

Type 4121 & 4124
IDWP-PSIWt. /C FtBend Rad.
1250905
1-1/42501006
1-1/22501106
22501406
2-1/22501707
32502109
420025011
Type 4131 & 4134
IDWP-PSIWt. /C FtBend Rad.
1250908
1-1/42501008
1-1/22501208
22501409
2-1/22501909
325024010
420034014

Ship-to-Shore Hose


Duties

To meet the diverse requirements of the marine dock hose market, Willcox manufactures the following range of hose.
  • Marinemaster: A superior heavy-duty hose of proven quality.
  • Cargomaster: A medium-duty marine quality hose.
  • Vapor Recovery: A hose specifically designed for the efficient recovery of vapor.

Construction

Willcox hoses with polypropylene construction are resistant to a wide range of fuels and solvents; dedication of hose to conveyant is rarely necessary. For those applications of a more corrosive, acidic and searching solvent nature, Marinemaster is available with a PTFE lining and polypropylene-covered outer stainless steel inner wires.
 
All Willcox hose incorporates the following features:
  • Seamless tubes and barrier layers to prevent absorption of chemicals into the body of the hose.
  • High-tensile wall materials and heavy-duty abrasion-resistant cover.
  • Heavier gauge and closer pitched external and internal wire than found on most competing composite hosed products, the result being a hose with a recessed body that is far less susceptible to external cover abrasion and mechanical damage.
Standards: All Willcox ship-to-shore hoses meet BS 5842:1980 specifications and meet the United States Coast Guard and the International Maritime Organization (IMO) requirements.
 
Temperature Range: Polypropylene: -20ºF to +180ºF / PTFE: -20ºF to +212ºF
 
Handling: Nylon support slings are recommended and available for support of marine hose. Supports of rope, wire or chain should not be used on composite hose.

Marinemaster
TypeName/Code 4" 6" 8" 10"ColorLiningInner WireOuter Wire
OilMarinemaster 1151Dark BluePoly- propyleneGalvanized Carbon SteelGalvanized Carbon Steel
ChemicalMarinemaster 3161GrayPoly- propylenePolypropylene- Coated C/SteelGalvanized Carbon Steel
ChemicalMarinemaster 4161Dark Blue White StripePoly- propylene316 Stainless SteelGalvanized Carbon Steel
ChemicalMarinemaster 1191Gray Black StripePoly- propyleneGalvanized Carbon SteelGalvanized Carbon Steel
Chemical Marinemaster PTFE 1171BlackPTFEGalvanized Carbon SteelGalvanized Carbon Steel
ChemicalMarinemaster PTFE 4171Black White StripePTFE316 Stainless SteelGalvanized Carbon Steel
IDWP-PSI (4:1 Safety Factor)Bend RadiusWt. /C FtMax Length (Feet)
42501645065
62502272065
825030110060
1020038150040

Cargomaster
TypeName/Code 6" 8"ColorLiningInner WireOuter Wire
OilCargomaster 1291GreenPoly- propyleneGalvanized Carbon SteelGalvanized Carbon Steel
ChemicalCargomaster 3301RedPoly- propylenePolypropylene- Coated C/SteelGalvanized Carbon Steel
ChemicalCargomaster 4311Red White StripePoly- propylene316 Stainless SteelGalvanized Carbon Steel
IDWP-PSI (4:1 Safety Factor)Bend RadiusWt. /C FtMax Length (Feet)
62002262065
820030100060

Vapor Recovery
TypeName/Code 4" 6" 8" 10"ColorLiningInner WireOuter Wire
OilVapor Recovery 1321YellowPoly- propyleneGalvanized Carbon SteelGalvanized Carbon Steel
ChemicalVapor Recovery 3351Yellow Black StripePoly- propylenePolypropylene- Coated C/SteelGalvanized Carbon Steel
ChemicalVapor Recovery 4331Yellow White StripePTFE316 Stainless SteelGalvanized Carbon Steel
IDWP-PSI (5:1 Safety Factor)Bend RadiusWt. /C FtMax. Length (Feet)
4601630065
6602247565
8603085060
1043498040

Oil Hose - Heavy Duty


Duties

Willcox heavy duty oil hoses are designed for conveying leaded and unleaded gasoline, diesel, heavy fuel oil, lubricating oils and other petroleum products.
 
The Willcox spiral hose fitting system is designed to give electrical continuity end to end, a leakproof seal and secure fitting retention.
 
Construction: These hoses are manufactured from polypropylene fabric, film and tubes. In addition the hoses have a weatherproof, abrasion-resistant outer cover, reinforced with internal and external spiral wires of galvanized carbon steel.
 
Temperature Range: -20ºF to +180ºF
 
Standard: Types 1091, 1321 and 1061 all conform to BS 5842:1980.
 
Length: Maximum length is 65 feet.

Petromaster 250

Type 1091 - Black Cover

Petromaster Type 1091 Hose has been produced to meet the requirements of the oil distribution industry. Also for use on tank truck installations and depots where a more robust hose is required. This hose is recommended for use with heavy fuel oils, lighter fuel oils and solvents. Galvanized carbon steel wire internally and externally. (Maximum hose length 65 feet).
Petromaster 250
IDWP-PSI Bend RadiusWt. /C Ft
1250590
1-1/42506100
1-1/22506110
22506140
2-1/22507180
32509210
425011250

Vapor Recovery

Type 1321 - Yellow Cover

A hose specifically designed for the efficient recovery of vapor. Galvanized carbon steel wire internally and externally. (Maximum length is 65 feet).
Vapor Recovery
IDWP-PSI Bend RadiusWt. /C Ft
3607170
46016300

Rackmaster Bottom Loading

Type 1061 - Black Cover

A specially designed hose for bottom loading having flame-resistant cloth under outer cover, galvanized internal wire and a heavy gauge galvanized carbon steel external wire. (Maximum length is 65 feet).
Rackmaster Bottom Loading
IDWP-PSI Bend RadiusWt. /C Ft
420010270

Oil Hose - Medium Duty


Duties

Willcox medium duty oil hoses are designed for conveying petroleum products.
 
The Willcox spiral hose fitting system is designed to give electrical continuity end to end, a leakproof seal and secure fitting retention.
 
Construction: These hoses are manufactured from polypropylene fabric, film and tubes. In addition the hoses have a weatherproof, abrasion-resistant outer cover, reinforced with internal and external spiral wires of galvanized carbon steel. Hose type 2041 is manufactured with an aluminum internal wire in place of the galvanized carbon steel wire, allowing a considerable saving in the weight of the hose.
 
Temperature Range: -20ºF to +140ºF
 
Standard: Types 1081, 1041 and 2041 all conform to BS 3492 Type BX
 
Length: Maximum length is 65 feet.

Petromaster 200

Type 1081 - Black Cover / White Stripe

A standard tank truck hose, having galvanized carbon steel wire internally and externally for the suction and discharge of gasoline, diesel, lubricating oils, etc. (Maximum length is 65 feet).
Petromaster 200
IDWP-PSI Bend RadiusWt. /C Ft
1200590
1-1/22005110
22005130
2-1/22006160
32007170
420010210

Petromaster 100

Type 1041 - Orange Cover

For circumstances where a lighter tank truck hose is required. (Maximum hose length is 65 feet).
 
N.B. Aviation Fuel Use - Aluminum internal wire is recommended.
Petromaster 100
IDWP-PSI Bend RadiusWt. /C Ft
2-1/21005110
31006150
41009180

Vapor Recovery

Type 2041 - Yellow Cover / Black Stripe

For tank truck vapor recovery use and produced to the same specifications as Petromaster Type 1041 with aluminum internal wire. (Maximum length is 65 feet).
Vapor Recovery
IDWP-PSI Bend RadiusWt. /C Ft
3606150
4609180

Couplings & Slings

Hose Couplings

Willcox carries a full range of hose couplings and adapters for the petroleum/chemical markets including: API bottom loading adapters, screwed couplings, flanged adapters, etc., in carbon steel, bronze, aluminum and stainless steel.
  • Male Camlock Coupling
  • Female Camlock Coupling
  • Male Threaded Coupling
  • Female Threaded Coupling
  • 150# & 300# Flanged Coupling
    Fixed or Floating
  • API Flanged Couplings

Hose Support Slings

Available for hose sizes 4"-6" and 8"-10" internal diameters.
 
Type 1. Suitable for 4"-6" internal diameter hose. A 36" x 8" webbing pad with spring steel insert, supported by 2" wide black endless lifting sling with leather-protected loops. SWL 3,300lbs.
 
Type 2. Suitable for 8"-10" internal diameter hose. A 36" x 8" webbing pad with spring steel insert, supported by 2" wide black endless lifting sling with leather-protected loops. SWL 4,400lbs.
 
All slings supplied marked and certified to meet safety regulations.

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Tampa Rubber & Gasket Co., Inc.

215 North 20th Street
Tampa, FL, USA 33605
Ph-813-247-3647 Fax-813-247-3180
Toll Free-800-940-4673 E-Mail - The Post Office
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